Wichita Street, Pasadena

Texas – 77502, USA


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08:00 AM - 06:00 PM

Monday - Friday

On-Line Leak Sealing

There are times when a leaking line needs to be attended to; and isolating the unit is not a viable commercial option. TRITORC offers Online Leak Sealing solutions to facilitate speedy recovery of a leaked joint or a stream.

Leaks may develop for variety of reasons, such as Defective material, erosion or corrosion, Thermo-cycling, Bolt and Gasket relaxation or incompatible gasket material, Unsatisfactory sealing surface, Incorrect bolting per-load, Forces or movements acting on piping systems and Fatigue.

TRITORC Online Leak Sealing solutions are applicable in pressurized pipelines and other components such as valves, flanges, fittings etc. This is a very critical yet widely used method supporting mostly the petrochemical and power industry.


Typical components that can develop a leak:

  • Weld Joints
  • Tee
  • Couplings & Unions
  • Flanges
  • Expansion Joints
  • Pipes
  • Valves


Leak sealing is now effective on a wide Varity of pipelines, valve and pressure vessel leaks. The process used to stop leaks of steam lines, water lines, hydrocarbons and a wide variety of chemical systems at pressures up to 10,000 psi and temperatures up to 650 Deg C or 1200 deg F or more depending on the application.


Leak Sealing is a three-part process:

  • Provide a sealant retaining device to envelope the leak source
  • Means of injecting the sealant into the retaining device to be established
  • Inject the sealant in the cavity/envelope to seal the leak


Benefits of On-line Leak Sealing:

  • Keeps plant on-line & in production
  • Maintains integrity of process system
  • Extends life of Plant components
  • Reduces Noise Level
  • Environmentally Friendly
  • Significant product and energy savings


Although Leak Sealing is a critical activity, we have a highly skilled Team behind our success.

TRITORC ensures safety for both the plant and its operating personnel.

Case Studies